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Buildings that breathe

BIOCA produces carbon-negative panels from hempcrete. These are designed for rapid manufacturing, assembly, and disassembly (DfMA+D).

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Tiny Homes

The BIOCA tiny house is an elegant 25m² unit, fit for any location or climate. Equipped with a full bathroom, kitchen, and various finishing options, it is perfect for a getaway location or add-on to any home.

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DUTCH

ENGLISH

Carbon negative panels
with a 100 yr lifespan

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Panels for Cladding

Lightweight cladding solutions to improve the insulation of old buildings

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Panels for Buildings

Floor, wall and roof panels for any application, from free-standing storage units to multi-storey apartments.

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Where we

come from

BIOCA was founded by a small, yet diverse team, with the purpose of contributing to the world of sustainable design. Our approach, using “low-tech” materials in a “hi-tech” robotic and automated environment, is unique to the hempcrete industry as part of the bio-based intervention in the global construction sector, which calls for radical and scalable solutions.

 

 BIOCA is a South African company with a head office in Johannesburg and a secondary office in Hengelo, The Netherlands.

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Interested in our all decked Tiny House or Panels?

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Use our panels in multiple ways

BIOCA panels can be used for walls, floors, and roofs to build healthy homes that breathe. 

Founding Team

JUSTUS

DIRECTOR

NADINE

TECHNICAL DEVELOPMENT

NICOLE

FINANCE & PROCUREMENT

PEARL

MANAGING DIRECTOR

Our  Mission

To reimagine how we construct buildings, for the well-being of individuals inside and the environment around, by integrating sustainable materials with high-end technologies. Making bio-based construction the new norm.

Partners and Collaborators

Products

Tiny Homes

Panels for Cladding

Panels for Buildings

Solutions are scalable
for large scale developments

Hempcrete

BIOCA utilizes hemplime, a bio-aggregate-based material, made by combining water, lime and hemp hurd (a product of the stem of the industrial hemp plant).

The All-In-One panel

 This is intelligently cast with BIOCA’s distinctive automated equipment onto timber frames. BIOCA uses the highest quality formulated lime product range, expertly developed for our method of application, and guaranteeing 100 life cycle.

Benefits of our hempcrete

Breathable

Due to the unique hygrothermal properties of hemplime, it is able to store heat and moisture, regulating the comfort and heating needs of the interior.

Mechanical Strength

As hempcrete is a non-structural material, we have paired it with a structural timber frame to carry the load.

Durability

Even though it is a bio-based material, it is resistant to biological degradation -microbial attack (mould), by helping the home breathe

Lightweight 

Hempcrete has a bulk density of 330kg/m3, a mere 1/14th of the weight of concrete

Non-combustible

Due to the lime in the mixture, not only is hemplime completely non-combustible, but also does not emit smoke or toxic fumes when exposed to open fire. A 4 hour fire rating is easily achieved.  

Thermally Insulating

Hemp lime has a thermal conductivity of 0.076. Meaning, a 330mm wall achieves an R-Value of 4.3, whereas a concrete wall of the same thickness would only achieve an R-Value of 0.3

Want to know more about hempcrete?
Request a sample and the technical data now.

Design for Manufacture, Assembly, and Disassembly (DFMA+D)

Through automation, we have industrialized the traditional method of casting hempcrete. We specialize in DFMA+D to ensure that our products are of superior quality. In addition, DFMA+D promotes waste minimization, improved accuracy, increased speed of delivery, and ease of scalability.

Our Process

1  DESIGN

Professional consultancy on structural, architectural and service integration of the building; software conversion of design into a panelized solution ready for 3D printing

2 MANUFACTURE

Off-site manufacturing of BIOCA panels for walls, floors and roofs, ready for either finishing in the factory or on site (project specific)

3 DELIVER

Panels picked up from factory according to ‘Just-in-Time’ delivery to site in a specific order for optimal assembly

4 ASSEMBLE

Quick & efficient assembly (and later  disassembly). Little waste produced and little noise disturbance to neighbourhood

With software that translates drawing into printing patterns, we eliminate the labour intensity, time, and quality concerns associated with traditional methods of application. 

Quality

Speed

Waste Reduction

Easy Assembly

Tiny Home

The BIOCA tiny house is an elegant 25m² unit, fit for any location or climate. Equipped with a full bathroom, kitchen, and various finishing options, it is perfect for a getaway location or add-on to any home.

Download Brochure

Panels for Cladding

Lightweight cladding solutions to improve the insulation of old buildings

Download Brochure

Panels for Buildings

Floor, wall and roof panels for any application, from free-standing storage units to multi-storey apartments.

Download Brochure

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